Chapter 4 (DC Machine)
Chapter 4 (DC Machine)
DC MACHINE
Introduction
Dc machines are characterized by their
versatility and simple drive system so it is
extensively used in industry.
Dc machines can work as generators & motors
1
Cont….
• In generator mode the machine is driven by a
prime mover (steam turbine or a diesel engine) with
the mechanical energy converted into electrical
energy
• In the motor mode, the machine drives a
mechanical load with the electrical energy supplied
converted into mechanical energy.
• The versatility of dc machines in combination with
the relative simplicity of their drive systems will
insure their continued use in a wide variety of
applications.
2
DC generators
• There is almost no modern use of dc machines as
generators.
• Presently, all the land based electrical power networks
are a.c systems of generation, transmission and
distribution.
• The universal use of ac systems is on account of their:
a) Lower generation and transmission costs,
b) Higher efficiency (large bulk ac power can be
transmitted and distributed over long distance at
much HV that are impossible in dc system),
c) Greater reliability on account of interconnection and
control. 3
DC generators
4
DC motors
• It is extensively used in industry to convert
electrical energy in to mechanical energy.
• Because of the ease with which they can be
controlled, dc motors have been frequently
used in applications requiring a wide range of
motor speeds or precise control of motor
output.
• It is used in rolling mills, in automotive
vehicles as starter motors, in overhead cranes
for electric trains and blower motors
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Generators
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Simple AC Generator
– A single loop of wire is rotated
between the poles of magnets.
– Each end of a conductor is
connected to a slip ring, which in
turn rotates under carbon brush.
– Carbon brush-slip ring arrangement
facilitates connection between the
rotating loop conductor and external
circuit.
– AC e.m.f will be induced at the
conductor and picked by the brush Figure 4.2
terminals.
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10
Simple DC Generator
Simple DC generator with
commutator & split ring is
used to generate DC voltage.
Each terminal of the loop
conductor is connected to each
segment of the split ring.
A commutator is a switching
device which reverses the
external connection to the
armature as the current
reverses its direction.
A pulsating DC is generated
by these methods.
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Simple DC Generator
Drawback:
A pulsating DC is not
often satisfactory in most
practical application, like
comm. equipments – causes
hamming to radio output.
Methods to Eliminate
- More number of poles
- More Armature coils
Pulsation – commutation
ripple
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CONSTRUCTION OF DC MACHINE
The dc machines used for
industrial applications
have essentially two major
parts:
a) Field system (Stator)
b) Armature (Rotor) and
1. The field system: - is
located on stationary part
of the machine called
stator, and it is designed to
produce magnetic flux and
therefore provides the
necessary excitation
(cause) for operation.
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Commutator
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Commutation
The currents induced in armature conductors of a d.c. generator are AC.
To make their flow unidirectional in the external circuit, we need a
commutator.
These currents flow in one direction when armature conductors are under
N-pole and in the opposite direction when they are under S-pole.
As conductors pass out of the influence of N-pole and enter that of S-
pole, the current in them is reversed.
This reversal of current takes place along magnetic neutral axis or brush
axis, when the two commutator segments to which the coil is connected
are being short circuited by brush.
This process by which current in the short-circuited coil is reversed
while it crosses the M.N.A. is called commutation.
The brief period during which coil remains short-circuited is known as
commutation period
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Commutator
20
Types of Armature
There are two types of armature constructions
1.Ring type
2.Drum type
Ring type
a. Coils are wound around a hallow iron core.
b. Taps are taken at regular intervals to be connected to the
commutator segments.
c. Early design and seldom used today
Drum type
i. Current armature construction standard.
ii. The insulated coils are inserted into slots in the
cylindrical armature drum
iii. The ends of the coil are connected in series at the
commutator segments.
21
Cont…
Drum type
Ring type
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Classification of DC Machines
According to the method of their field excitation dc
machines are classified as:
Separately excited and Self excited
1. Separately excited
The generator is not supply its own field
excitation.
The field winding is excited from independent
separate external DC source
It needs external DC source in order to bring them in
to operation
it is used in laboratories where large voltage variation
is essential for lab. experiment
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Separately Excited DC Generator
24
Cont…
25
Separately Excited DC Motor
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Self - Excited DC Generator
The generator supplies its own field excitation
When the field winding is excited by its own armature, the
machines is said to be a self excited dc machine
i.e. their field and armature windings are connected.
In these machines, the field poles must have a residual
magnetism, so that when the armature rotates, a residual
voltage appears across the brushes.
Residual magnetism will be used to start generator
operation, voltage build up process
Residual magnetism- retained magnetism by an
electromagnet after a magnetizing force is disconnected
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Classification of self excited DC Machine
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Shunt Wound Generator
29
Cont….
Figure 4.6
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Voltage build-up of Shunt generators
• When the generator is run at constant speed, some e.m.f. will
be generated due to residual magnetism in the main pole.
• This e.m.f will circulate field current If which in turn
produces additional flux to reinforce the original residual ф.
• This process continues, and the generator builds up the
normal generated voltage following the occ.
32
Cont…
• If the field resistance is increased, the slop of resistance
line also increases
• The field resistance tangent to occ is called critical
resistance (Rc) for the shunt generator.
• Rc is the maximum field circuit resistance (for a given
speed) with which the generator would just excite
• If the field resistance is increased beyond Rc the
generator will fall to excite.
• For proper voltage builds up the following are required
-Residual magnetism,
-Field MMF should aid Residual magnetism
-Rf< Rc
33
Series Wound Generator
The field winding of series wound machine is wound
with few turns of thick wire. And connected in series
with the armature
So the resistance of the field winding is very low
The current drawn by the generator passes through the
field winding as well as the armature. So
Figure 4.10
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Figure 3.11
The output voltage linearly increases with armature
current up to field saturation point, after this point the
voltage instantly drops. and the current remains constant.
Thus, it is referred to as constant current generator
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Compound Wound Generator
Figure 3.12
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Compound Wound Generator
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Cumulative Compound Generator
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Cumulative Compound Generator
Figure 3.13
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Armature Reaction
43
Cont…
Cross-magnetizing amp-turns/pole =
(Remembering that two conductors make one turn)
per pole =
ϴm=
44
Cont…
45
Interpoles
46
Compensating winding
Used for large DC machines which are
subjected to large fluctuations in load
Their function is to neutralize the cross
magnetizing effect of armature
reaction.
They are connected in series with
armature in such a way that the current
in them flows in opposite direction to
that flowing in armature conductors
Figure 3.20
So it produce a magnetic flux equal to
armature flux but opposite in direction
this neutralize the effect.
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Motor Reaction
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EMF EQUATION OF DC GENERATOR
49
For wave winding
• Number of parallel current path a = 2
• Number of conductors (in series) in one path= Z/2
∴ emf generated / path =
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DC Generator Characteristics
51
The three most important characteristics or curves of a D.C.
generator are
1. No-load Saturation Characteristic (E0/If)
It is also known as Magnetic Characteristic or Open-
circuit Characteristic (O.C.C.).
It shows the relation between the no-load generated
e.m.f. in armature, E0 and If at a given fixed speed.
It is just the magnetization curve for the material of
the electromagnets.
Its shape is practically the same for all generators
whether separately-excited or self-excited
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Cont..
53
Cont…
Figure 3.21
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2. Internal and External Characteristics
Internal characteristics gives the relation between the e.m.f. E
actually induces in the armature (after allowing for the
demagnetizing effect of armature reaction) and the armature
current Ia.
The e.m.f E will be less than E0 due to the effects of armature
reaction. Therefore, this curve will lie below the open circuit
characteristic.
External characteristics also referred to as performance
characteristic or sometimes voltage-regulating curve
It gives the relation between terminal voltage V and the load
current I.
V will be less than E due to voltage drop in the armature
circuit.
Therefore, this curve will lie below the internal characteristic.
55
Cont…
As the load current increases, the terminal voltage falls due
to two reasons:
- The armature reaction weakens the main flux so that actual
e.m.f generated E on load is less than that generated (E0) on
no load.
- There is voltage drop across armature resistance (ILRa =
IaRa). Due to these reasons, the external characteristic is a
drooping curve
Figure 3.22 56
Voltage Regulation
The change in terminal voltage of a generator
between full and no load (at constant speed) is
called the voltage regulation, usually expressed as
a percentage of the voltage at full-load.
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D.C. Motors
DC motor is an electrical machine that converts electrical
energy into mechanical energy.
It operates on the principle of electromagnetic induction.
There are similarities between dc generators and dc motors.
Both machines have rotating and stationary parts.
Both machines use commutators and brushes to complete
their circuits.
The windings are supplied with direct current from an
external source.
The current flow in the windings produce magnetic field
around the respective windings.
The two magnetic fields interact and develop a torque which
tends to rotate the armature.
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Principle of Operation
59
Cont…
• Magnitude of the force experienced in the conductor
is given by
Where: B is the field density, is the current flowing
through the conductor and is the length of
conductor in meters.
In an actual DC motor, several coils are wound on the
rotor, all of which experience force, resulting in
rotation.
The greater the current in the wire, or the greater the
magnetic field, the faster the wire moves because of
the greater turning force created.
60
Cont…
61
Cont…
62
Cont…
63
Cont…
64
Voltage and Torque developed in a DC Motor
Torque Developed
The equation for torque developed in a DC motor can
be derived as follows.
The force on one coil of wire
Note that l and B are vector quantities
Since B =/A where A is the area of the coil,
Therefore the torque for a multi turn coil with an
armature current of Ia is:
T = K ** Ia ----------------(i)
65
Cont…
66
Cont…
• It is interesting to note that the same DC machine can be
used either as a motor or as a generator, by reversing the
terminal connections.
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Cont…
68
Interaction of Prime-mover, DC Generator and Load
Figure 3.28
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Interaction of the DC Motor and Mechanical Load
Figure 3.29
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Power Developed in a DC Machine
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Losses in DC Machine
Figure 3-30
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D.C. Motor Characteristics
The three important characteristics of a d.c motor
a) Torque and Armature current characteristic (Ta/Ia) Fig b
It is the curve between armature torque Ta and armature
current Ia of a d.c motor. It is also known as electrical
characteristic of the motor.
b) Speed and armature current characteristic (N/Ia)Fig c
• It is the curve between speed N and armature current Ia of
a d.c motor.
• It is very important characteristic as it is often the deciding
factor in the selection of the motor for a particular
application.
73
Cont…
c) Speed and torque characteristic (N/Ta) Fig d
It is the curve between speed N and armature torque Ta of a
d.c motor. It is also known as mechanical characteristic.
Characteristics of Shunt Motors
its connection is shown in Fig. (a)
• It is generally referred to as a constant speed motor. It finds in
applications of requiring a relatively constant speed under
varying loads.
• The Ish is constant since the field winding is directly
connected to the supply voltage V which is assumed to be
constant.
Hence, the flux (ф) in a shunt motor is approximately constant.
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Characteristics of Shunt Motors
Figure 3.31
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Characteristic of DC Series motor
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Cont…
Figure 3.32
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DC Motor Speed Control
Many applications require the speed of a motor to be
varied over a wide range.
One of the most attractive features of DC motors in
comparison with AC motors is the ease with which
their speed can be varied.
We know that the back emf for a separately excited
DC motor:- Eb = K *Ф *N = VT - Ia *Ra
Rearranging the terms
Speed(N) = (VT - Ia Ra)/K Ф -------1
79
Cont…
From equation(1), it is evident that the speed can be
varied by using any of the following methods
Armature voltage control (By varying VT)
Field Control (By Varying Ф)
Armature resistance control (By varying Ra)
Speed control of Separately excited DC motors
Armature voltage control
81
Cont…
82
SPEED CONTROL OF SHUNT DC MOTORS
a) Variation of Flux or Field control Method:
It is seen from equation (1) above that: N α 1/Ф
Assuming magnetic linearity, Ф α Ish or N α 1/Ish.
i.e., Speed can be controlled by varying field current(Ish)
The flux of dc motor can be changed by changing Ish with
the help of an adjustable shunt rheostat in the field circuit
By increasing the value of total field resistance, Ish can be
reduced, and therefore N can be increased.
Since Ish is relatively small, shunt field rheostat has to carry
only a small current, which means I2R loss is small.
So this method is, therefore, very efficient.
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b) Armature or Rheostat Control Method
84
Cont…
85
SPEED CONTROL OF DC SERIES MOTOR
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ii) Armature Diverter
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iii) Tapped Field Control
Employed in electric traction as shown in fig 3-35 (c).The
number of series field turns in the circuit can be changed at
will as shown.
With full field, the motor runs at its minimum speed,
which can be raised in steps by cutting out some of the
series turns.
Figure 3.35 Circuit arrangement for Flux control method of Series Dc motor
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2. Variable Resistance in series with Motor
89
Cont…
Figure 3.36Circuit arrangement for variable resistance control method of Series Dc motor
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DC MOTOR STARTING
• If dc motor is directly connected to a dc power supply, the
starting current will be dangerously high.
• The current drawn by the motor armature is
• At stand still Eb=0, therefore,
Since is very small, the starting current drawn by the supply
voltage is very large.
• This excessive starting current will damage the motor
• Thus, the starting current can be reduced by
1. Reducing VT at starting:- requires a variable supply voltage
2. Increasing resistance in the armature circuit:- an additional
resistance Rex can be connected in the armature circuit
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