PROCEDURE QUALIFICATION RECORD ( PQR )
Company Name : Apex Buildsys Limited By
Customer Name Afcons Infrastructure Limited
PQR No. : APEX/AFCONS/PQR/SAW/001 WPS No..
Date. : Revision No.
Welding Process(es) : SAW + GMAW Type(s) : Manual/ Machine/ Semi-auto
JOINT Joint det
Joint Design : Double "V"
Single : Double Weld : √
Backing : No
Backing Material : weld Metel
Root Opening : 2 mm Root face Dimn. : 3 mm
Groove Angle : 60⁰ Radius ( J-U ) : NA
Back Gouging : YES Method : GRINDING
BASE METALS POSITIONS
Specification type and grade : IS-2062 E-350 BR+E350BR Position of Groove
Thickness Range : Weld Progression
Base metal -: Groove : 25 mm Fillet. : NA Position of Fillet
Pipe Dia -: Groove : NA Others : NA
FILLER METALS (GMAW) SHIELDING (GMAW)
AWS Spec.No. ( SFA ) : AWS A 5.18 Gas
AWS No. ( Class ) : E70S-6 Cup Size
Wire/Elec. Dia : 1.2 mm Electrode - Flux ( Class )
FILLER METALS ( SAW) SHIELDING ( SAW)
AWS Spec.No. ( SFA ) : AWS A5.17 Gas
AWS No. ( Class ) : EM-12K Cup Size
Wire/Elec. Dia : 3.2 MM Electrode - Flux ( Class )
PRE-HEAT POSTWELD HEAT TREATMENT
Temperature Min. : 65 0 C Temperature Range
Interpass Temp. Min : Max. : 250 C
0
Time Range
ELECTRICAL CHARACTERISTICS (GMAW)
Current AC / DC : DC Voltage Range
Polarity : DCEP Tungsten Electrode size and Type ( GMAW )
Amp. Range : As per Table Others
ELECTRICAL CHARACTERISTICS (SAW)
Current AC / DC : DC Voltage Range
Polarity : DCEP Tungsten Electrode size and Type ( GMAW )
Amp. Range : As per Table Others
TECHNIQUE (GMAW)
Stringer or Weave Bead : Stringer / Weaving Initial, Interpass Cleaning
Multi-pass or Single Pass (per side) : Single /Multipass Method of Back Gouging
Number of Electrodes : one Travel Speed
Contact tube to work distance : NA Others
TECHNIQUE (SAW)
Stringer or Weave Bead : Stringer Initial, Interpass Cleaning
Multi-pass or Single Pass (per side) : Single & Multipass Method of Back Gouging
Number of Electrodes : one Travel Speed
Contact tube to work distance : 22 mm for SAW Others
WELDING PROCEDURE
Filler Metal Current
Weld
Process
Layer(s) Class Wire Dia Type & Polarity Amps ( A )
Root Pass SAW EM-12K 4.0 DCEP 428
Hot Pass SAW EM-12K 4.0 DCEP 475
Hot Pass SAW EM-12K 4.0 DCEP 496
Hot Pass SAW EM-12K 4.0 DCEP 482
Final Pass SAW EM-12K 4.0 DCEP 445
After Back Gouging
Root Pass SAW EM-12K 4.0 DCEP 458
Hot Pass SAW EM-12K 4.0 DCEP 508
Hot Pass SAW EM-12K 4.0 DCEP 525
Hot Pass SAW EM-12K 4.0 DCEP 530
Final Pass SAW EM-12K 4.0 DCEP 470
Note:
TENSILE TEST.
Width Thickness Ultimated Tensile Ultimated Unit
Specimen No. Area mm2
( mm ) ( mm ) Load / KN Stress / MPA
Tensile-01
Tensile-02
GUIDED BEND TEST.
Specimen No. Type of Bend Result Rema
Side Bend-01 180° U Shape OK
Side Bend-02 180° U Shape OK
No Cr
Side Bend-03 180° U Shape OK
Side Bend-04 180° U Shape OK
CVN Test
Impact ( Joule)
Specimen No. Result
I II III Avg. °C
CVN-07
VISUAL INSPECTION
Appearance ACC Undercut ACC Piping Porosity NA
Test Date Witnessed By
Non Destructive Examination
DPT - Report No.
UT - Report No.
CJP Macro Etch
Multiple pass NA Single pass
Macroetch 1 NA 2 NA 3 NA Macroetch 1 NA
All-weld - metal tension test
Tensile Strength, psi NA Yield point / Strength, psi
Elongation in 2 in., % NA Laboratory test No.
Operator's Name / Welder's Name Identification No.
Tests Conducted By ( Laboratory )
Name
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance
with the requirements of Section 4 of AWS D1.1 / D1.1M: 2015. Structural Welding Code - Steel.
Manufacturer
Name
Title
Date
ORD ( PQR )
: Neeraj Saxena
: APEX/AFCONS/WPS/SAW/001
: 0 Date :
( Manual / Machine / Semi-Auto / Automatic )
Joint details
60
3 mm 25 MM
2mm
: 1G
: Uphill(GMAW),NA(SAW) .
: NA
: CO2, Composition : 100%
: 10-12 MM Flow Rate : 10-18 LPM
: NA Flux Trade Name : NA
: NA Composition : NA
: NA Flow Rate : NA
: F7AZ (SAW) Flux Trade Name : Esab
TREATMENT
: NA
: NA
: As per Table
and Type ( GMAW ) : NA
: NA
: As per Table
and Type ( GMAW ) : NA
: NA
: Chipping/ Wire Brushing/ Grinding
: Chipping/ Grinding
: As per Table
: NA
: Chipping/ Wire Brushing/ Grinding
: Chipping/ Grinding
: As per Table
: NA
rent
Travel Speed
Others
Volts ( v ) (mm / min )
25 200
27 220
28 250
28 250
26 260
26 220
28 230
29 235
29 240
27 250
Ultimated Unit
Character of Failure and Location
Stress / MPA
Remarks
No Crack
Remarks
NA Convexity NA
Result : ACC
Result : ACC
NA
NA 2 NA 3 NA
h, psi NA
NA
Test Report No.
and tested in conformance
Manufacturer or Contractor
PROCEDURE QUALIFICATION RECORD ( PQR )
Company Name : Apex Buildsys Limited By
Customer Name Afcons Infrastructure Limited
PQR No. : APEX/AFCONS/PQR/GMAW/001 WPS No..
Date. : Revision No.
Welding Process(es) : GMAW Type(s) : Semi Automatic
JOINT Joint det
Joint Design : SIngle "V"
Single : √ Double Weld :
Backing : No
Backing Material : weld Metel
Root Opening : 2 mm Root face Dimn. : 3 mm
Groove Angle : 60⁰ Radius ( J-U ) : NA
Back Gouging : YES Method : GRINDING
BASE METALS POSITIONS
Specification type and grade : IS-2062 E-350 BR+E350BR Position of Groove
Thickness Range : Weld Progression
Base metal -: Groove : 25 mm Fillet. : NA Position of Fillet
Pipe Dia -: Groove : NA Others : NA
FILLER METALS SHIELDING (GMAW)
AWS Spec.No. ( SFA ) : AWS A 5.18 Gas
AWS No. ( Class ) : E70S-6 Cup Size
Wire/Elec. Dia : 1.2 mm Electrode - Flux ( Class )
PRE-HEAT POSTWELD HEAT TREATMENT
Temperature Min. : 65 0 C Temperature Range
Interpass Temp. Min : Max. : 250 0 C Time Range
ELECTRICAL CHARACTERISTICS (GMAW)
Current AC / DC : DC Voltage Range
Polarity : DCEP Tungsten Electrode size and Type ( GMAW )
Amp. Range : As per Table Others
TECHNIQUE (GMAW)
Stringer or Weave Bead : Stringer / Weaving Initial, Interpass Cleaning
Multi-pass or Single Pass (per side) : Single /Multipass Method of Back Gouging
Number of Electrodes : one Travel Speed
Contact tube to work distance : NA Others
WELDING PROCEDURE
Filler Metal Current
Weld
Process
Layer(s)
Weld
Process
Layer(s) Class Wire Dia Type & Polarity Amps ( A )
Root Pass SAW EM-12K 4.0 DCEP 428
Hot Pass SAW EM-12K 4.0 DCEP 475
Filler Pass SAW EM-12K 4.0 DCEP 496
Filler Pass SAW EM-12K 4.0 DCEP 482
Final Pass SAW EM-12K 4.0 DCEP 445
After Back Gouging
Filler Pass SAW EM-12K 4.0 DCEP 458
Filler Pass SAW EM-12K 4.0 DCEP 508
Filler Pass SAW EM-12K 4.0 DCEP 525
Filler Pass SAW EM-12K 4.0 DCEP 530
Final Pass SAW EM-12K 4.0 DCEP 470
Note:
TENSILE TEST.
Width Thickness Ultimated Tensile Ultimated Unit
Specimen No. Area mm2
( mm ) ( mm ) Load / KN Stress / MPA
Tensile-01
Tensile-02
GUIDED BEND TEST.
Specimen No. Type of Bend Result Rema
Side Bend-01 180° U Shape OK
Side Bend-02 180° U Shape OK
No Cr
Side Bend-03 180° U Shape OK
Side Bend-04 180° U Shape OK
CVN Test
Impact ( Joule)
Specimen No. Result
I II III Avg. °C
CVN-07
VISUAL INSPECTION
Appearance ACC Undercut ACC Piping Porosity NA
Test Date Witnessed By
Non Destructive Examination
DPT - Report No.
UT - Report No.
CJP Macro Etch
Multiple pass NA Single pass
Macroetch 1 NA 2 NA 3 NA Macroetch 1 NA
All-weld - metal tension test
Tensile Strength, psi NA Yield point / Strength, psi
Elongation in 2 in., % NA Laboratory test No.
Operator's Name / Welder's Name Identification No.
Tests Conducted By ( Laboratory )
Name
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance
with the requirements of Section 4 of AWS D1.1 / D1.1M: 2015. Structural Welding Code - Steel.
Manufacturer
Name
Title
Date
ORD ( PQR )
: Neeraj Saxena
: APEX/AFCONS/WPS/GMAW/001
: 0 Date :
( Manual / Machine / Semi-Auto / Automatic )
Joint details
: 2G
: Left to Right .
: NA
: CO2, Composition : 100%
: 10-12 MM Flow Rate : 10-18 LPM
: NA Flux Trade Name : NA
TREATMENT
: NA
: NA
: As per Table
and Type ( GMAW ) : NA
: NA
: Chipping/ Wire Brushing/ Grinding
: Chipping/ Grinding
: As per Table
: NA
rent
Travel Speed
Others
(mm / min )
Travel Speed
Others
Volts ( v ) (mm / min )
25 200
27 220
28 250
28 250
26 260
26 220
28 230
29 235
29 240
27 250
Ultimated Unit
Character of Failure and Location
Stress / MPA
Remarks
No Crack
Remarks
NA Convexity NA
Result : ACC
Result : ACC
NA
NA 2 NA 3 NA
h, psi NA
NA
Test Report No.
and tested in conformance
Manufacturer or Contractor
PROCEDURE QUALIFICATION RECORD ( PQR )
Company Name : Apex Buildsys Limited By
Customer Name Afcons Infrastructure Limited
PQR No. : APEX/AFCONS/PQR/SMAW/001 WPS No..
Date. : Revision No.
Welding Process(es) : SMAW Type(s) : Manual
JOINT Joint det
Joint Design : Single "V"
Single : √ Double Weld :
Backing : No
Backing Material : weld Metel
Root Opening : 2 mm Root face Dimn. : 3 mm
Groove Angle : 60⁰ Radius ( J-U ) : NA
Back Gouging : YES Method : GRINDING
BASE METALS POSITIONS
Specification type and grade : IS-2062 E-350 BR+E350BR Position of Groove
Thickness Range : Weld Progression
Base metal -: Groove : 25 mm Fillet. : NA Position of Fillet
Pipe Dia -: Groove : NA Others : NA
FILLER METALS SHIELDING (GMAW)
AWS Spec.No. ( SFA ) : SFA 5.1 Gas
AWS No. ( Class ) : E7018 Cup Size
Wire/Elec. Dia : 2.5 & 3.15 mm Electrode - Flux ( Class )
PRE-HEAT POSTWELD HEAT TREATMENT
Temperature Min. : 65 C0
Temperature Range
Interpass Temp. Min : Max. : 250 0 C Time Range
ELECTRICAL CHARACTERISTICS (GMAW)
Current AC / DC : DC Voltage Range
Polarity : DCEP Tungsten Electrode size and Type ( GMAW )
Amp. Range : As per Table Others
TECHNIQUE (GMAW)
Stringer or Weave Bead : Stringer / Weaving Initial, Interpass Cleaning
Multi-pass or Single Pass (per side) : Single /Multipass Method of Back Gouging
Number of Electrodes : one Travel Speed
Contact tube to work distance : NA Others
WELDING PROCEDURE
Filler Metal Current
Weld
Process
Layer(s) Class Wire Dia Type & Polarity Amps ( A )
Root Pass SAW EM-12K 4.0 DCEP 428
Hot Pass SAW EM-12K 4.0 DCEP 475
Filler Pass SAW EM-12K 4.0 DCEP 496
Filler Pass SAW EM-12K 4.0 DCEP 482
Final Pass SAW EM-12K 4.0 DCEP 445
After Back Gouging
Filler Pass SAW EM-12K 4.0 DCEP 458
Filler Pass SAW EM-12K 4.0 DCEP 508
Filler Pass SAW EM-12K 4.0 DCEP 525
Filler Pass SAW EM-12K 4.0 DCEP 530
Final Pass SAW EM-12K 4.0 DCEP 470
Note:
TENSILE TEST.
Width Thickness Ultimated Tensile Ultimated Unit
Specimen No. Area mm2
( mm ) ( mm ) Load / KN Stress / MPA
Tensile-01
Tensile-02
GUIDED BEND TEST.
Specimen No. Type of Bend Result Rema
Side Bend-01 180° U Shape OK
Side Bend-02 180° U Shape OK
No Cr
Side Bend-03 180° U Shape OK
Side Bend-04 180° U Shape OK
CVN Test
Impact ( Joule)
Specimen No. Result
I II III Avg. °C
CVN-07
VISUAL INSPECTION
Appearance ACC Undercut ACC Piping Porosity NA
Test Date Witnessed By
Non Destructive Examination
DPT - Report No.
UT - Report No.
CJP Macro Etch
Multiple pass NA Single pass
Macroetch 1 NA 2 NA 3 NA Macroetch 1 NA
All-weld - metal tension test
Tensile Strength, psi NA Yield point / Strength, psi
Elongation in 2 in., % NA Laboratory test No.
Operator's Name / Welder's Name Identification No.
Tests Conducted By ( Laboratory )
Name
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance
with the requirements of Section 4 of AWS D1.1 / D1.1M: 2015. Structural Welding Code - Steel.
Manufacturer
Name
Title
Date
ORD ( PQR )
: Neeraj Saxena
: APEX/AFCONS/WPS/SMAW/001
: 0 Date :
( Manual / Machine / Semi-Auto / Automatic )
Joint details
: 2G
: Left to Right .
: NA
: NA Composition : NA
: NA Flow Rate : NA
Low Hydrogen
: basic coated Flux Trade Name : NA
TREATMENT
: NA
: NA
: As per Table
and Type ( GMAW ) : NA
: NA
: Chipping/ Wire Brushing/ Grinding
: Chipping/ Grinding
: As per Table
: NA
rent
Travel Speed
Others
Volts ( v ) (mm / min )
25 200
27 220
28 250
28 250
26 260
26 220
28 230
29 235
29 240
27 250
Ultimated Unit
Character of Failure and Location
Stress / MPA
Remarks
No Crack
Remarks
NA Convexity NA
Result : ACC
Result : ACC
NA
NA 2 NA 3 NA
h, psi NA
NA
Test Report No.
and tested in conformance
Manufacturer or Contractor
