Faculty of engineering
Mechanical Engineering Dept.
Machine Tools Design
Instructors:
Prof. Dr. Abdelrhman Moussa
Prof. Dr. Mohamed Fekry
Dr. Ahmed Mhroos
Dr. Mohamed Abdallah Bhlol
Introduction to the Staff
Introduction to the Course
Textbooks and Course Overview
Course Objectives/Contents
Evaluation and Grading
Lecture 1: Introduction to machine tools
design
Introduction to the Staff
• Instructors Prof. Dr. Abdelrhman Moussa
Prof. Dr. Mohamed Fekry
Dr. Ahmed Mhroos
Dr. Mohamed Abdallah Bhlol
• E-Mail
[email protected] • Office 412 mechanical engineering department
• Class Schedule Sunday (9:00 am-10:30 am)
Wednesday (9:00 am-10:30 am)
• Class room 14, 408
• TAs Eng. Mohamed Farouk
Eng. Mohamed Kottb
Textbooks
[1] Youssef, H., and El-Hofy, H., “Machining Technology,
Machine tools and Operations”, 2008.
[2] “All about machine tools”
Course Objectives
Course Objectives Include:
Understand the basic concepts of machine tools design.
Classify different machine tools and machining operations.
Learn basic design parameters of machine tools
components.
Make complete design of machine tool structure, slide
ways, spindle, and gear box.
Understand the types of gear manufacturing techniques.
Know the characteristics of the hydraulic system.
Study the basic hydraulic circuits of different machine
tools.
Course Contents
Tentative topics of the course include:
Introduction to machine tools design
Machine tools structure design
Slide and slide ways
Main spindle design
Mechanisms used in machine tools
Gear box design
Gear manufacturing methods
Machine tools hydraulic circuits
Evaluation and Grading
Mark
Attendance/quizzes 10
Mid-term examination (2 exams) 30
Practical/oral exam 40
Final-term examination 120
Total 200
Faculty of engineering
Mechanical Engineering Dept.
Machine Tools Design
Chapter 1
Introduction to machine
tools design
Dr. Mohamed Abdallah Bhlol
Machine tools
“ A machine tool is a machine for making articles of a
given shape, size and accuracy by removing metal from
workpiece in form of chips”.
Functions of machine tools Examples of machine tools
Holding the WPs to be Turning machines
machined.
Drilling machines
Holding the cutting tool.
Shaping machines
Achieving the required
relative motion to generate Grinding machines
the part geometry required.
Broaching machines
Machine tool
Turning machine (Engine lathe)
Machine tools
Turning operations
Adjusting center
Machine tools
Turning operations
Longitudinal turning
Machine tools
Turning operations
Face turning
Machine tools
Turning operations
Center drilling and drilling
Machine tools
Turning operations
Taper turning
Machine tools
Turning operations
Knurling
Machine tools
Turning operations
Chamfering
Threading Part-off
Machine tools
Shaper and planner machines
Shaper machine Planner machine
Machine tools
Shaping operations
Facing of Facing of Machining
horizontal vertical of rack
surface surface
Machine tools
Drilling machines
Up-right drill
Radial arm drill
Machine tools
Drilling operations
Drilling Reaming Counter Counter
boring sinking
Machine tools
Milling machines
Horizontal milling machine Vertical milling machine
Machine tools
Milling operations
Machine tools
Grinding machines
Grinding machine
Machine tools
Broaching machines
Machine tools
Broaching operations
Basic elements of a machine tool
A structure that is composed of bed, column, or frame.
Slides and slide ways.
Spindle and spindle bearings.
A drive system (power unit).
Work holding and tool holding elements.
Control systems.
A transmission linkage.
