Zhang 2016
Zhang 2016
com/scientificreports
Zhenyu Zhang1,2, Bo Wang1, Ping Zhou1, Dongming Guo1, Renke Kang1 & Bi Zhang1,3
A novel approach of chemical mechanical polishing (CMP) is developed for mercury cadmium telluride
(HgCdTe or MCT) semiconductors. Firstly, fixed-abrasive lapping is used to machine the MCT wafers,
and the lapping solution is deionized water. Secondly, the MCT wafers are polished using the developed
CMP slurry. The CMP slurry consists of mainly SiO2 nanospheres, H2O2, and malic and citric acids, which
are different from previous CMP slurries, in which corrosive and toxic chemical reagents are usually
employed. Finally, the polished MCT wafers are cleaned and dried by deionized water and compressed
air, respectively. The novel approach of CMP is environment-friendly. Surface roughness Ra, and peak-
to-valley (PV) values of 0.45, and 4.74 nm are achieved, respectively on MCT wafers after CMP. The first
and second passivating processes are observed in electrochemical measurements on MCT wafers. The
fundamental mechanisms of CMP are proposed according to the X-ray photoelectron spectroscopy
(XPS) and electrochemical measurements. Malic and citric acids dominate the first passivating process,
and the CMP slurry governs the second process. Te4+3d peaks are absent after CMP induced by the
developed CMP slurry, indicating the removing of oxidized films on MCT wafers, which is difficult to
achieve using single H2O2 and malic and citric acids solutions.
Mercury cadmium telluride (Hg1−xCdxTe or MCT) has become the most versatile semiconductor for infrared
(IR) detectors, in terms of their tunable band gaps over the entire IR range1–7. At present, MCT is the most widely
used variable gap semiconductor for IR photodetectors4. In addition, MCT is nearly ideal for IR detector system,
remaining the leading semiconductor in IR detectors. Nevertheless, the Hg-Te bonds in MCT are extremely
weak, resulting in its soft and brittle nature4,8,9. This makes MCT become a difficult-to-machine material. For
instance, the hardness of MCT varies from 0.5 to 0.66 GPa9,10, which is approximately one twenties that of silicon
(Si) (12-14 GPa)11. The fracture toughness of MCT is 0.158 MPa﹒m0.5, which is about one sixth that of Si (0.9–
1.1 MPa﹒m1/2)8,9. Surface roughness plays an important role to the IR performance of MCT detectors, and there-
fore the surface roughness of MCT wafers demands less than 1 nm, despite of their soft and brittle nature. This
is a stringent requirement for MCT wafers, prior to becoming a high performance IR detector. The conventional
machining consists of successive processes for MCT wafers12–15. An MCT wafer is usually lapped using free abra-
sives with sizes at several microns12, and then chemically polished by abrasives with sizes at sub-micron, finally
followed by chemical etching using bromine methanol solution13–15. These processes have kept basically constant
since 2000 year. Nonetheless, bromine and methanol are toxic to both the operators and environment. Scratches
are obvious even after the final mechanical polishing by abrasives with size of 50 nm15. Furthermore, chemical
etching using bromine methanol renders the richness of tellurium element on the MCT surfaces13,15. Surface
roughness root mean square (rms) of 1 nm is reported after chemical etching by bromine methanol15. However,
the rms is measured by atomic force microscopy (AFM) with a scanning area of 1 × 1 μm2. With increasing a
1
Key Laboratory for Precision and Non-Traditional Machining Technology, Ministry of Education, Dalian University
of Technology, Dalian 116024, China. 2Changzhou Institute of Dalian University of Technology, Changzhou 213164,
China. 3Department of Mechanical Engineering, University of Connecticut, Storrs, CT 06269, USA. Correspondence
and requests for materials should be addressed to Z.Z. (email: [email protected])
measurement area, surface roughness rms increases usually to several nanometers. Few machining process is
reported on MCT wafers, as well as related surface science, except for their conventional machining processes.
Hence, it is surprising that a novel approach of chemical mechanical polishing (CMP) and its surface science
remain virgin ground for MCT wafers, which dominate the performance of IR detectors in a large body of work.
No need to reticence, it is a challenge to develop a novel approach of CMP using environment-friendly slurry for
MCT semiconductors.
In this study, a novel approach of CMP is developed using environment-friendly slurry for MCT semicon-
ductors. The fundamental mechanisms of CMP are investigated by X-ray photoelectron microscopy (XPS) and
electrochemical measurements.
Results
Figure 1 shows the optical images on an MCT wafer after free abrasive polishing. Scratches and embedded abra-
sives are observed on the MCT wafer. Embedded abrasives of alumina are full of on the polished surface, even
after flushing of deionized water and dried by compressed air.
Figure 2 shows the optical images of surface morphologies after fixed-abrasive lapping by alumina with a size
of 5 μm, and CMP using slurry consisting of SiO2 and H2O2 with a volume ratio of 5:1. There are no embedded
abrasives and cracks on the lapped surface of MCT wafers, except for uniform and subtle scratches, as shown in
Fig. 2(a,b). The polished surface has shallow scratches, as observed in Fig. 2(c,d), even after CMP using slurry
consisting of SiO2 and H2O2 with a volume ratio of 5:1. This is attributed to the absence of malic and citric acids
and deviation of H2O2 from the optimal volume ratio of SiO2 to H2O2 for 5:2.
Figure 3 shows the TEM image of SiO2 nanospheres in SiO2 slurry after evaporation of solution. SiO2 nano-
spheres have diameters varying from 20 to 120 nm, and mainly distribute at four diameters of 20, 40, 60, 120 nm.
Figure 4 shows the optical image and surface roughness on MCT wafers after CMP using environment-friendly
CMP slurry with optimal volume ratio. The polished surface looks like a mirror, neither scratches, embedded
abrasives, nor cracks on the MCT wafers, as illustrated in Fig. 4(a). Surface roughness arithmetic average Ra,
rms, and peak-to-valley (PV) values are 0.447, 0.553, and 4.736 nm, respectively with a measurement area of
50 × 70 μm2 on an MCT wafer after CMP using environment-friendly CMP slurry, as seen in Fig. 4(b). The ultra-
low surface roughness verifies the validity of developed novel approach of CMP, using environment-friendly
CMP slurry for such a large measurement area.
Figure 5 reveals the X-ray photoelectron spectroscopy (XPS) spectra of Te elemental valence states on
as-received, and H2O2, malic and citric acids and mixed slurry polished MCT wafers. Both Te03d and Te4+3d
peaks are present on an as-received MCT wafer, whereas only Te03d peaks are observed on an MCT wafer after
CMP using mixed slurry consisting of H2O2, SiO2, and malic and citric acids13,16,17. Te4+3d peaks are very weak
on MCT wafers after polishing respectively by H2O2 and malic and citric acids. Moreover, the Te4+3d peaks on an
MCT wafer polished by malic and citric acids are weaker than those by H2O2.
Figure 6 illustrates the XPS spectra of Cd elemental valence states on as-received, and H2O2, malic and citric
acids, and mixed slurry polished MCT wafers. Cd03d peaks appear on all the polished MCT wafers, except the
Cd2+3d peaks on the as-received MCT wafers18,19.
Figure 7 shows the XPS spectra of Hg elemental valence states on as-received, and H2O2, malic and citric acids,
and mixed slurry polished MCT wafers. Hg2+4f peaks are present on all the MCT wafers20–22.
Figure 8 displays the electrochemical curves of current density as a function of potential versus SCE on MCT
wafers polished by different slurry. Two passivated films are formed in each electrochemical curve. The corrosion
potential of SiO2 is 0.06 V. The first passivated film of SiO2 is generated at 0.15 V, and stable at current density of
10−5.8 A cm−2 until 0.36 V. The second passivated film of SiO2 is produced at 0.68 V, and stable at current density
of 10−4.8 A cm−2 till 0.88 V. The corrosion potential of malic and citric acids shifts positively to 0.12 V. The first
passivated film in malic and citric acids is formed at 0.16 V, and its current density is lower than that of SiO2 with
increasing potential versus SCE from 0.18 to 0.4 V. The second passivated film is produced at 1.0 V, corresponding
to the current density of 10−2.6 A cm−2, basically stable and slightly lower with the increasing potential versus SCE.
This is two orders magnitude higher than 10−4.8 A cm−2 of SiO2. The corrosion potential of H2O2 is the highest at
0.36 V. However, there is no obvious transformation zone between the first and second passivated films of H2O2.
Figure 2. Optical images of surface morphologies after fixed-abrasive lapping (a,b) by alumina with a size of
5 μm, and CMP (c,d) using slurry consisting of SiO2 and H2O2 with a volume ratio of 5:1.
Figure 3. TEM image of SiO2 nanospheres in SiO2 slurry after evaporation of solution.
The current density of H2O2 is 10−3.7 at 1.0 V, which is in the middle between those of SiO2 and malic and citric
acids. The corrosion potential of mixed slurry is 0.18 V, consisting of H2O2, SiO2, and malic and citric acids, which
is higher than those of SiO2 and malic and citric acids slurry. The current density of the first passivated film in
mixed slurry is lower than that in SiO2, whereas the second passivated film of the former is approximately the
same current density that of the latter. The malic and citric acids and mixed slurry have the lowest current density
in the first and second passivated films among four solutions, respectively, meaning the malic and citric acids and
mixed slurry dominating the first and second passivating process, correspondingly.
Figure 4. Optical image (a) and surface roughness (b) on MCT wafers after CMP using environment-friendly
CMP slurry with optimal volume ratio.
Figure 5. XPS spectra of Te elemental valence states on (a) as-received, and (b) H2O2, (c) malic and citric acids,
and (d) mixed slurry polished MCT wafers.
Discussion
As MCT has soft and brittle nature, free abrasives of alumina are easy to embedding on the MCT wafers, as
shown in Fig. 1. After embedding, it is difficult to remove the abrasives in the successive processes, resulting
in the deteriorating of surface roughness. This is employed in the conventional machining processes for MCT
semiconductors.
To avoid the embedding of free abrasives, fixed-abrasive lapping is used to machine the MCT wafers. Neither
embedded abrasives nor cracks are found on the MCT wafers, except for uniform and subtle scratches, as
observed in Fig. 2(a,b). The hardness of MCT is only 0.5 GPa9,10, which is much softer than 17 GPa of alumina23.
Thus, ultrafine abrasives of alumina are used during lapping, obtaining lower surface roughness and saving time
and cost for following CMP process. If the volume concentration of H2O2 is not appropriate, subtle scratches are
left after CMP. Hereby, H2O2 plays an important role in removing the scratches, as illustrated in Fig. 2(c,d).
The diameters of SiO2 nanospheres distribute mainly at 20, 40, 60, and 120 nm, as observed in Fig. 3, leading to
synergistically removing the passivated films formed in CMP. At an optimal volume concentration of ingredients,
surface roughness Ra, rms and PV values of 0.45, 0.55, and 4.74 nm are achieved, respectively with a measurement
Figure 6. XPS spectra of Cd elemental valence states on (a) as-received, and (b) H2O2, (c) malic and citric
acids, and (d) mixed slurry polished MCT wafers.
Figure 7. XPS spectra of Hg elemental valence states on (a) as-received, and (b) H2O2, (c) malic and citric
acids, and (d) mixed slurry polished MCT wafers.
Figure 8. Electrochemical curves of current density as a function of potential versus SCE on MCT wafers
polished by different slurries.
area of 70 × 50 μm2, as shown in Fig. 4(b). Thereby, the developed novel approach of CMP is extremely effective,
to achieving mirror-like surface for MCT semiconductors with ultralow surface roughness.
The developed novel CMP slurry mainly consists of SiO2, H2O2 and malic and citric acids. SiO2 is commonly
found in nature as quartz, and it is the major constituent of sand. Accordingly, SiO2 is environment-friendly.
H2O2 solution is diluted by water, and has a volume percentage of 30%. H2O2 solution decomposes into oxygen
gas and water in air slowly, and it is environment-friendly. In the developed CMP slurry, H2O2 solution is further
diluted by SiO2 slurry and malic and citric acids. A finger dips in the mixed slurry containing H2O2 solution,
and it turns light yellow. After flushing by tap water, the light yellow fades and the finger recovers the pristine
color. Malic and citric acids are drinks, and popular in food industry. Consequently, malic and citric acids are
environment-friendly. Accordingly, the developed CMP slurry is environment-friendly. Fixed-abrasive lapping
uses the waterproof alumina papers as lapping pads, and the lapping solution is deionized water. After the CMP,
deionized water and compressed air are used to clean and dry the MCT wafers, respectively. During CMP, nei-
ther strong corrosive acids and alkali nor toxic chemical regents are used, and the novel approach of CMP is
environment-friendly.
Combining Figs 2(c) and 8, H2O2 and SiO2 dominate the forming of second passivated film, and the most
scratches are removed, leaving subtle scratches on polished MCT wafers. SiO2 slurry is composed of nanospheres,
as shown in Fig. 3. To disperse the nanospheres, OH− is added into the SiO2 solution, resulting in the alkaline
characteristic of SiO2 solution with pH value of 8.43. Wherefore, following equations are proposed24,25.
Hg0.78 Cd0.22 Te(surface) + H2 O2 = 0.78Hg(OH)2 + 0.22Cd(OH)2 + Te (1)
air, the reaction of equation (9) prevails, and therefore Hg2+4f are found prior to and after CMP on MCT wafers.
Equation (11) needs a bit more time to complete, and only Cd03d appears after removing the oxidized film of
CdTeO3 on MCT wafers using H2O2, malic and citric acids and mixed slurry respectively, as shown in Fig. 6. In
MCT, the elemental concentration of Hg is more than Cd, and equation (10) dominates the oxidizing process.
Consequently, HgTeO3 are prominent in the oxidized film. During the first passivation process, malic and citric
acids have the lowest current density, as shown in Fig. 8, indicating the less HgTeO3 left induced by malic and
citric acids than by H2O2 solution. This results in the weaker Te4+3d peaks of malic and citric acids than those of
H2O2 solution, as illustrated in Fig. 5(c,b). The mixed slurry has comprehensive advantages integrating the first
and second passivated processes, compared to those in single H2O2 solution and malic and citric acids. Thus,
the HgTeO3 are dissolved completely in the mixed slurry, Te03d are present after CMP, as revealed by Fig. 5(d).
During the first passivation process, following equations are presented. For SiO2 slurry includes OH− ions24,25,
2MOH + Te + O2 = M2 TeO3 + H2 O (12)
For malic and citric acids contain H ions,
+
Methods
Specimens and conventional polishing. As-received Hg0.22Cd0.78Te (111) wafers were grown using mod-
ified Bridgman method, and used as specimens10. The wafers were 10 mm in diameter, and 0.8 mm in thickness.
Both approaches were employed to machine the MCT wafers: one is the conventional polishing, and another is
the novel approach of CMP. In conventional polishing, free abrasives of alumina were used with size of 1 μm, and
the polishing pad was the nubuck leather. Three MCT wafers were distributed on the periphery of a circular plate
of aluminium alloy in diameter of 150 mm. During conventional polishing, both the rotation rates of polishing
pads and MCT wafers were 40 rpm. The pressure and polishing time on the MCT wafers were 15 kPa and 10 min,
respectively.
Novel approach of CMP using environment-friendly slurry. Fixed-abrasive waterproof papers of alu-
mina were employed to lap the MCT wafers. The lapping slurry was deionized water. The waterproof papers were
glued on a stainless steel plate, and used as the lapping pads. The MCT wafers were lapped by abrasive papers
with sizes in a sequence of 5, 2, 1 μm. The lapping slurry was deionized water. The lapping pressure and time
were 15 kPa and 10 s. The rotation rates of both MCT wafers and lapping pads were 40 rpm. After lapping, the
MCT wafers were flushed and dried by deionized water and compressed air, respectively. The lapping pads were
replaced by polishing pads of nubuck leather. Hydrogen peroxide (H2O2) was used as the oxidant with volume
percentage of 30%. The pH adjustor was citric and malic acids. SiO2 slurry had a weight percentage of 50%. The
polishing slurry of CMP mainly consisted of H2O2, SiO2 and citric and malic acids. The pressure and time of CMP
were 22 kPa and 20 min, respectively. During the CMP, the rotation rates of both MCT wafers and polishing pads
were 60 rpm. The optimal volume ratio of SiO2, H2O2 to malic and citric acids was 10: 4: 5. The optimal pH value
of the CMP slurry varied from 4 to 5 adjusted by malic and citric acids. After CMP, the MCT wafers were cleaned
and dried using deionized water and compressed air, respectively.
Characterization. Surface morphology was characterized using an optical microscope (Olympus MX40,
Japan). Surface roughness was measured by a precision non-contact surface profilometer (Zygo, NewView
5022, USA). SiO2 nanospheres were characterized using a transmission electron microscope (Tecnai spirit, FEI,
Netherlands). Electrochemical measurements were conducted by an advanced electrochemical system (PARSTAT
2273, Princeton Applied Research, Ametek, Inc.). The pH values were 2.95, 4.56, 8.43, 7.54 in electrochemical
measurements for H2O2, malic and citric acids, SiO2, and mixed slurry consisting of H2O2, SiO2 and malic and
citric acids, respectively. Saturated calomel electrode (SCE) of potassium chloride (KCl) and platinum with purity
of 99.99% were used for referenced and auxiliary electrodes, respectively. XPS spectra were measured using a VG
ESCALAB MKII spectrometer with a magnesium Kα excitation source.
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Acknowledgements
The authors are grateful for the contribution of CMP from Master Yaxing Song graduated from DUT. Z.Y.Z.
thanks to the valuable discussions with Prof. Kang Shi at Xiamen University. All the authors acknowledge
financial supports from the Excellent Young Scientists Fund of NSFC (51422502), Integrated Program for Major
Research Plan of NSFC (91323302), Science Fund for Creative Research Groups of NSFC (51321004), Young
Scholars of the Yangtze River, Program for New Century Excellent Talents in University (NCET-13-0086), the
Fundamental Research Funds for the Central Universities (DUT14YQ215), the Tribology Science Fund of
State Key Laboratory of Tribology (SKLTKF14A03), Tsinghua University, the Science Fund of the State Key
Laboratory of Metastable Materials Science and Technology (201501), Yanshan University, the Xinghai Science
Fund for Distinguished Young Scholars at Dalian University of Technology, the Outstanding Creation Talents
“Cloud Project” of Changzhou City (CQ20140008), and the Natural Science Foundation of Jiangsu Province
(BK20151190).
Author Contributions
Z.Y.Z. designed the experiments. Z.Y.Z., D.M.G. and R.K.K. conceived the projects. B.W. carried out the
experiments. Z.Y.Z., P.Z. and B.W. analyzed the fundamental mechanisms of chemical mechanical polishing.
Z.Y.Z. and B.Z. co-wrote the paper. All authors discussed the results and commented on the manuscript.
Additional Information
Competing financial interests: The authors declare no competing financial interests.
How to cite this article: Zhang, Z. et al. A novel approach of chemical mechanical polishing using
environment-friendly slurry for mercury cadmium telluride semiconductors. Sci. Rep. 6, 22466; doi: 10.1038/
srep22466 (2016).
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